CNC是英文Computerized Numerical Contro也就是技(ji)術數字化控制(zhi)的縮(suo)寫。采用傳統工(gong)藝(yi)與CNC數控加工(gong)有什么區別(bie),優(you)勢在哪里,這(zhe)個需(xu)要做(zuo)一下詳細的對(dui)比。
我(wo)們知(zhi)道傳統的(de)機械加工的(de)特(te)點,一般是用(yong)(yong)手(shou)工操(cao)作普通機床作業機械的(de)加工,加工時(shi)(shi)需(xu)要(yao)用(yong)(yong)手(shou)動(dong)(dong)的(de)操(cao)作,搖動(dong)(dong)機械把手(shou)使刀具(ju)切削金屬后完(wan)成加工目標。在操(cao)作時(shi)(shi)需(xu)要(yao)靠(kao)眼睛用(yong)(yong)卡尺等工具(ju)測量定好產品(pin)(pin)的(de)加工孔位,加工的(de)產品(pin)(pin)精度不高(gao)。特(te)別當產品(pin)(pin)的(de)孔位多(duo)、精度高(gao)時(shi)(shi)很難達到標準。
而(er)采用CNC數(shu)控(kong)(kong)(kong)加(jia)工(gong)中心就(jiu)不(bu)一(yi)(yi)樣(yang)了,它是(shi)采用一(yi)(yi)種編(bian)(bian)(bian)(bian)程(cheng)(cheng)控(kong)(kong)(kong)制(zhi)自動化(hua)機床的。可以(yi)通過編(bian)(bian)(bian)(bian)程(cheng)(cheng)控(kong)(kong)(kong)制(zhi)系(xi)統能夠有邏(luo)輯(ji)地處理控(kong)(kong)(kong)制(zhi)好(hao)(hao)編(bian)(bian)(bian)(bian)碼(ma)和符號指(zhi)令規(gui)定的程(cheng)(cheng)序,通過計算機將(jiang)其譯碼(ma),按照設計好(hao)(hao)的動作,通過刀具切(qie)削鋁型材產品,將(jiang)毛坯加(jia)工(gong)成半成品零部(bu)件(jian)。通過CNC數(shu)控(kong)(kong)(kong)加(jia)工(gong)中心加(jia)工(gong)的產品,精(jing)度高可以(yi)達(da)到0.01毫米。不(bu)光精(jing)度高還可以(yi)任(ren)意編(bian)(bian)(bian)(bian)程(cheng)(cheng)去掉(diao)不(bu)需要的部(bu)分,打孔、攻絲、銑槽、切(qie)割(ge)等等,可以(yi)一(yi)(yi)步到位的完成。
正(zheng)因為CNC數(shu)控加(jia)(jia)工(gong)中心(xin)的優勢特別的明顯,更(geng)多(duo)的企業青睞CNC加(jia)(jia)工(gong)中心(xin)加(jia)(jia)工(gong)的產(chan)品配套使用到機械設備上。特別做少量(liang)樣(yang)品時(shi),產(chan)品的精(jing)度要求(qiu)、孔位不對稱(cheng)時(shi), CNC數(shu)控加(jia)(jia)工(gong)就可以(yi)解燃眉之急(ji)啦。江(jiang)蘇(su)有(you)一家南京美(mei)誠鋁業擁有(you)多(duo)臺6.5米的CNC數(shu)控加(jia)(jia)工(gong)中心(xin),可以(yi)解決長(chang)尺寸(cun)的鋁型材產(chan)品加(jia)(jia)工(gong)需求(qiu)。
CNC數控加(jia)工(gong)(gong)(gong)(gong)(gong)(gong)工(gong)(gong)(gong)(gong)(gong)(gong)藝(yi)是機械(xie)加(jia)工(gong)(gong)(gong)(gong)(gong)(gong)的(de)一種,也(ye)遵守機械(xie)加(jia)工(gong)(gong)(gong)(gong)(gong)(gong)切(qie)削規律,與普通機床的(de)加(jia)工(gong)(gong)(gong)(gong)(gong)(gong)工(gong)(gong)(gong)(gong)(gong)(gong)藝(yi)大體相(xiang)同。由(you)于它是把計(ji)算機控制技術應用于機械(xie)加(jia)工(gong)(gong)(gong)(gong)(gong)(gong)之中的(de)一種自動化加(jia)工(gong)(gong)(gong)(gong)(gong)(gong),因而具(ju)有加(jia)工(gong)(gong)(gong)(gong)(gong)(gong)效率高、精度高等(deng)特點,加(jia)工(gong)(gong)(gong)(gong)(gong)(gong)工(gong)(gong)(gong)(gong)(gong)(gong)藝(yi)有其獨(du)特之處,工(gong)(gong)(gong)(gong)(gong)(gong)序較(jiao)(jiao)為(wei)(wei)復雜,工(gong)(gong)(gong)(gong)(gong)(gong)步安排較(jiao)(jiao)為(wei)(wei)詳盡周密(mi)。
CNC數(shu)控(kong)加(jia)(jia)工(gong)(gong)(gong)工(gong)(gong)(gong)藝包(bao)括(kuo)刀具的(de)(de)(de)選擇、切(qie)削參數(shu)的(de)(de)(de)確定(ding)及走刀工(gong)(gong)(gong)藝路線的(de)(de)(de)設計等內容。CNC數(shu)控(kong)加(jia)(jia)工(gong)(gong)(gong)工(gong)(gong)(gong)藝是(shi)數(shu)控(kong)編(bian)程(cheng)(cheng)的(de)(de)(de)基礎及核心(xin),只有工(gong)(gong)(gong)藝合理,才能編(bian)出(chu)高(gao)效率和(he)高(gao)質量(liang)的(de)(de)(de)數(shu)控(kong)程(cheng)(cheng)序(xu)。衡量(liang)數(shu)控(kong)程(cheng)(cheng)序(xu)好(hao)壞的(de)(de)(de)標(biao)準是(shi):.少的(de)(de)(de)加(jia)(jia)工(gong)(gong)(gong)時(shi)間、.小的(de)(de)(de)刀具損耗及加(jia)(jia)工(gong)(gong)(gong)出(chu).佳效果的(de)(de)(de)工(gong)(gong)(gong)件。
數(shu)控加工工序(xu)是工件(jian)整體加工工藝的(de)一(yi)部分,甚至是一(yi)道工序(xu)。它要與(yu)其他前后工序(xu)相互配合,才能.終滿足整體機器(qi)或模具的(de)裝配要求,這(zhe)樣(yang)才能加工出合格的(de)零(ling)件(jian)。
數控加(jia)工(gong)(gong)工(gong)(gong)序一般分(fen)為粗加(jia)工(gong)(gong)、中粗清(qing)角(jiao)加(jia)工(gong)(gong)、半精加(jia)工(gong)(gong)及精加(jia)工(gong)(gong)等(deng)工(gong)(gong)步(bu)。
粗(cu)加工(gong)(gong)要(yao)盡量選用(yong)(yong)較(jiao)大(da)(da)的(de)(de)(de)(de)(de)刀(dao),在(zai)機床(chuang)功率(lv)或刀(dao)具(ju)(ju)(ju)能(neng)承(cheng)受的(de)(de)(de)(de)(de)范圍內盡可能(neng)用(yong)(yong)較(jiao)大(da)(da)切(qie)削量快速地(di)切(qie)除大(da)(da)量的(de)(de)(de)(de)(de)工(gong)(gong)件(jian)材料。為了防(fang)止(zhi)粗(cu)加工(gong)(gong)時(shi)的(de)(de)(de)(de)(de)切(qie)削振動使工(gong)(gong)件(jian)松(song)動,在(zai)開粗(cu)后(hou)應(ying)該及時(shi)校表檢(jian)查(cha),必要(yao)時(shi)重新對刀(dao)。可以在(zai)開粗(cu)后(hou)進行基準面的(de)(de)(de)(de)(de)精加工(gong)(gong)光(guang)刀(dao),為以后(hou)校表檢(jian)查(cha)做好準備。對于(yu)具(ju)(ju)(ju)有(you)復(fu)雜型腔的(de)(de)(de)(de)(de)工(gong)(gong)件(jian),由于(yu)開粗(cu)用(yong)(yong)了較(jiao)大(da)(da)刀(dao)具(ju)(ju)(ju),使得角落處殘存大(da)(da)量的(de)(de)(de)(de)(de)余量,必須(xu)用(yong)(yong)比粗(cu)加工(gong)(gong)時(shi)較(jiao)小的(de)(de)(de)(de)(de)刀(dao)具(ju)(ju)(ju)進行二次開粗(cu)或清角。加工(gong)(gong)面積比較(jiao)大(da)(da)的(de)(de)(de)(de)(de)情況下,為了減少刀(dao)具(ju)(ju)(ju)損耗可以進行半精加工(gong)(gong)。以上各(ge)步為了防(fang)止(zhi)過切(qie)都必須(xu)留足夠多的(de)(de)(de)(de)(de)余量,.后(hou)進行精加工(gong)(gong)工(gong)(gong)序。一(yi)般情況下,盡量在(zai)機床(chuang)上檢(jian)驗,合(he)格后(hou)才(cai)拆下,再準備下一(yi)件(jian)加工(gong)(gong)。
西安cnc數控加工
CNC數(shu)控(kong)加(jia)工中(zhong)心是一種功(gong)用較全(quan)(quan)的(de)數(shu)控(kong)加(jia)工機(ji)床(chuang)。數(shu)控(kong)機(ji)床(chuang)是現階段(duan)全(quan)(quan)世(shi)界(jie)生產量更(geng)大(da) 、運用.普遍的(de)數(shu)控(kong)車(che)床(chuang)之一。
數控機床是現代(dai)制造業(ye)的主流設備,精密加工的必(bi)備裝備,是體現現代(dai)機床技術水平、現代(dai)機械制造業(ye)工藝水平的重要標志,是關(guan)系國計民(min)生、國防 建設的戰略物資(zi)。
CNC數控加工(gong)(gong)工(gong)(gong)藝(yi)也遵守機械加工(gong)(gong)切(qie)削(xue)規律,與普(pu)通機床的(de)(de)加工(gong)(gong)工(gong)(gong)藝(yi)大(da)體(ti)相同。由于(yu)它是把計算機控制技術(shu)應(ying)用于(yu)機械加工(gong)(gong)之中(zhong)的(de)(de)一種(zhong)自(zi)動化(hua)加工(gong)(gong),因而具有加工(gong)(gong)效率高、精度(du)高等特點(dian),加工(gong)(gong)工(gong)(gong)藝(yi)有其獨特之處,工(gong)(gong)序較為(wei)(wei)復雜,工(gong)(gong)步安排較為(wei)(wei)詳盡周(zhou)密。
在金屬切削(xue)加(jia)工(gong)行業(ye)上(shang)有著重(zhong)(zhong)要的地位(wei),對(dui)金屬加(jia)工(gong)企業(ye)來說,質量(liang)好、精度高、可(ke)靠(kao)性強的CNC加(jia)工(gong)中(zhong)心機床(chuang)占據(ju)著重(zhong)(zhong)要的地位(wei)。
CNC數控加(jia)(jia)(jia)工(gong)(gong)(gong)中(zhong)(zhong)心是(shi)(shi)現在世界上產(chan)量較高、使(shi)用.遍及(ji)的(de)數控機床之一。它(ta)的(de)歸納加(jia)(jia)(jia)工(gong)(gong)(gong)能(neng)力較強,工(gong)(gong)(gong)件一次裝(zhuang)夾后能(neng)完成(cheng)(cheng)較多(duo)(duo)的(de)加(jia)(jia)(jia)工(gong)(gong)(gong)內(nei)容,加(jia)(jia)(jia)工(gong)(gong)(gong)精度較高,就中(zhong)(zhong)等加(jia)(jia)(jia)工(gong)(gong)(gong)難度的(de)批(pi)量工(gong)(gong)(gong)件,其效率是(shi)(shi)普通設備的(de)5~10倍(bei),特別是(shi)(shi)它(ta)能(neng)完成(cheng)(cheng)許多(duo)(duo)普通設備不能(neng)完成(cheng)(cheng)的(de)加(jia)(jia)(jia)工(gong)(gong)(gong),對形狀較雜亂,精度請求高的(de)單件加(jia)(jia)(jia)工(gong)(gong)(gong)或(huo)中(zhong)(zhong)小批(pi)量多(duo)(duo)品(pin)種出產(chan)更為(wei)適用。
CNC數(shu)控(kong)加工(gong)中(zhong)心(xin)是(shi)一種功用較全的數(shu)控(kong)加工(gong)機(ji)床(chuang)。數(shu)控(kong)機(ji)床(chuang)是(shi)現(xian)階段全世(shi)界生產量更大 、運用.普(pu)遍的數(shu)控(kong)車床(chuang)之一。
數控(kong)機床(chuang)是現(xian)(xian)代(dai)制造業的(de)主流設備,精密(mi)加工的(de)必備裝(zhuang)備,是體(ti)現(xian)(xian)現(xian)(xian)代(dai)機床(chuang)技術水平(ping)、現(xian)(xian)代(dai)機械制造業工藝水平(ping)的(de)重(zhong)要標志,是關系國(guo)計民生、國(guo)防 建設的(de)戰(zhan)略(lve)物資。
CNC數控加工(gong)(gong)(gong)(gong)(gong)(gong)工(gong)(gong)(gong)(gong)(gong)(gong)藝也遵守機(ji)(ji)械加工(gong)(gong)(gong)(gong)(gong)(gong)切削規律,與普通機(ji)(ji)床的加工(gong)(gong)(gong)(gong)(gong)(gong)工(gong)(gong)(gong)(gong)(gong)(gong)藝大體相同。由(you)于它(ta)是把計(ji)算機(ji)(ji)控制技(ji)術應(ying)用于機(ji)(ji)械加工(gong)(gong)(gong)(gong)(gong)(gong)之中(zhong)的一種自動化加工(gong)(gong)(gong)(gong)(gong)(gong),因而具有加工(gong)(gong)(gong)(gong)(gong)(gong)效率高、精度高等特點,加工(gong)(gong)(gong)(gong)(gong)(gong)工(gong)(gong)(gong)(gong)(gong)(gong)藝有其(qi)獨特之處(chu),工(gong)(gong)(gong)(gong)(gong)(gong)序較為復雜(za),工(gong)(gong)(gong)(gong)(gong)(gong)步安排較為詳盡周(zhou)密。
在金屬切削加工行業上(shang)有著重(zhong)要的(de)地位(wei),對金屬加工企業來說,質量(liang)好、精度(du)高、可靠性強的(de)CNC加工中心機床(chuang)占據著重(zhong)要的(de)地位(wei)。
CNC數控加(jia)工中心是(shi)現在世界上產量較(jiao)高、使用.遍(bian)及的(de)數控機床之一。它(ta)的(de)歸納加(jia)工能(neng)力較(jiao)強(qiang),工件一次裝(zhuang)夾后能(neng)完(wan)(wan)成較(jiao)多的(de)加(jia)工內容,加(jia)工精(jing)度較(jiao)高,就中等(deng)加(jia)工難度的(de)批量工件,其效率(lv)是(shi)普(pu)通設備的(de)5~10倍,特別(bie)是(shi)它(ta)能(neng)完(wan)(wan)成許(xu)多普(pu)通設備不能(neng)完(wan)(wan)成的(de)加(jia)工,對(dui)形狀(zhuang)較(jiao)雜亂,精(jing)度請求高的(de)單件加(jia)工或中小批量多品種出(chu)產更為適用。